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You are here: Home / Projects / Crafts & DIY / DIY 3D Printed Interchangeable Mickey Ears

DIY 3D Printed Interchangeable Mickey Ears

Walt Disney World

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My favorite thing about Interchangeable Mickey Ears is that they can be worn all day long without giving you a headache! All you need is a 3D printer and your favorite headband to diy your own pair.

Rapunzel 3D Printed Interchangeable Mickey Ears

I’ve been wondering this for years. Is there some secret trick to be able to wear Disney’s Mickey Ears all day? Because they kill my head after 30 minutes.

I feel like they’re torture devices.

And that’s coming from someone who is a “recovering” Ears addict. I used to buy a new pair every few trips we took and was always so excited for them. The problem was I’d end up wearing them once or twice and then they’d end up collecting dust in my closet because I would never wear them again.

Star Wars 3D Printed Interchangeable Mickey Ears

Then I stumbled across 3D printed interchangeable Mickey Ears. I was pretty impressed that you could print your own and change them out depending on your mood during the day. I also loved that they were super lightweight and took up next to no room in our suitcase.

I’m a chronic overpacker so anything that saves us space is awesome.

Chris had been looking for new things to print with his 3D printer and he figured out how to design the 3D printed interchangeable Mickey Ears in the software. We had to play around with the shape of them a bit until we got it right but once we did it was super easy to design all of ears we wanted!

The first one we did was Star Wars, just in time for Galaxy’s Edge opening in Disneyland.

Supplies needed to make 3D Printed Interchangeable Mickey Ears

I requested interchangeable ears from Chris because I didn’t want to carry around a million pairs of ears. I also follow a shop owner who sells them and wanted to figure out how to do it myself because hers are incredibly popular and always out of stock.

Interchangeable Mickey Ears have three different parts, the

  1. headband,
  2. 3D printed magnetic bars, and
  3. 3D printed Mickey Ears.

The magnetic bars are superglued on to the headband and are what the interchangeable ears connect to.

We quickly realized that changing out the ears constantly would weaken the hold the glue had on the headband. That’s when we decided to try to wrap the headband in ribbon to create a barrier between the magnetic bars and the ears.

In theory that was a great idea. But I used the wrong type of ribbon and the ears slid around on my head. For my next ears I’ll experiment with different ribbon to see what works best.

The nice thing about using ribbon is that the magnetic bars glued to the headband are much more secure with a ribbon holding them down. This will help them last longer, which is the goal with these types of projects!

At some point I also want to play around with figuring out how to do interchangeable bows. But….one thing at a time!

3D Printed Interchangeable Mickey Ears

Commonly asked questions when making 3D Printed Interchangeable Mickey Ears:

1. How do you find the center of the headband?

I went about this the wrong way multiple times. The first time I just eyeballed it and they were way off center. I don’t suggest doing that.

I have a few other Mickey Ears that I used to help me find the center by laying my own headband on top of them and then using a fabric pen to mark where the ears sat. This was super helpful and easy!

But if you don’t have other headbands to go off of I suggest laying them on a fabric cutting mat and finding the center that way (you can also use your Silhouette mat!). Lay your ears on top of the headband until you find the desired look, mark the spot with a fabric pen, and then super glue them on. Easy peasy!

2. Does the headband slide around on your head if it’s windy?

Short answer? YES.

But if you use a certain type of fabric to wrap the headband with you can make it so that they don’t. I suggest wrapping your headband with this textured trim and then using faux suede to put on the inside of the headband. The faux suede will grip your hair and help the interchangeable Mickey Ears (mostly) stay put. That’s not to say that a strong gust of wind won’t push them a little bit…but they shouldn’t slide right off your head unless the wind is crazy strong.

I used satin ribbon for my first headband. Don’t do this. It is slippery and I had to keep pushing the headband back in place because it would slide around!

Supplies needed to make 3D Printed Interchangeable Mickey Ears

3. What type of glue do you use to keep the ears in place?

Gorilla super glue is our favorite. It doesn’t take long to dry and it is STRONG.

Hot glue did not have as good of a grip on the ears so I do not suggest using it. Stick with super glue.

4. Do you have a specific type of headband that you suggest using for the headbands?

Honestly, any type of headband will work for this. I used these headbands from Amazon and I really liked them because they were wide and did not squeeze/hurt my head after a few hours of wearing them.

You could also go to Sally’s to try to find headbands that you like. Target does not have them….trust me, I looked.

5. Does this tutorial only work if you want interchangeable Mickey ears or can you make a regular pair of ears instead?

You do not need to make interchangeable ears if you don’t want to! I love them because they save space in my bag but you do not have to.

You can still follow this tutorial, just leave out the small 3D printed magnetic bar and glue the ears directly onto the headband!

3D Printed Interchangeable Mickey Ears

These 3D Printed Interchangeable Mickey Ears are:

  • cheap to make,
  • customizable, and
  • lightweight!
3D Printed Interchangeable Mickey Ears

DIY 3D Printed Interchangeable Mickey Ears

Yield: 1 Pair
Prep Time: 5 minutes
Active Time: 10 minutes
Additional Time: 5 minutes
Total Time: 20 minutes
Difficulty: Easy
Estimated Cost: $10

Materials

  • Headband
  • Elastic Ribbon
  • Faux Suede Ribbon
  • Hot Glue
  • Interchangeable Ear Design from Thingiverse (Star Wars Ears)
  • Interchangeable Ear Design from Thingiverse (Rapunzel Ears)
  • Magnets
  • Super glue

Tools

  • 3D Printer
  • Filament

Instructions

  1. Place magnets in magnetic bars and ears. Before you glue them in make sure that you have the magnets turned the right way so the ears and magnetic bars stick together.
  2. Use super glue to attach the magnetic bars to your headband. (see post on how to find the center of your headband to get the correct placement for your ears)
  3. Tightly wrap your headband with the elastic ribbon. Use hot glue to attach the ends of the ribbon to the headband.
  4. Cut a piece of the faux suede ribbon and super glue it to the inside of your headband (this will help it stay on your head).
  5. Make a bow using this no-sew tutorial.
  6. Attach it to your headband in between the ears with super glue.

Did you make this project?

Share it! Make sure to tag @simplymadefun or use #smfcrafts

© Teresa
Project Type: DIY / Category: Crafts & DIY

more Disney crafts!

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Filed Under: Crafts & DIY, Walt Disney World Tagged With: 3D Printed, Disney crafts, filament 20 Comments

Reader Interactions

Comments

  1. ozzy rivera says

    July 14, 2019 at 9:30 am

    Where do you get the magnetic bar .stl from

    Reply
    • Teresa says

      July 15, 2019 at 2:16 pm

      The magnetic bar is 3D printed and then you add small magnets inside of it and in the bottom of the ear design.

      Reply
    • Barry Jefferson Bohn says

      January 5, 2020 at 7:42 pm

      I’d like to print a set of these for my lil buddy for his make a wish Disney day. Have you made and other ears yet or do you just have this set to share?

      Reply
      • Teresa says

        January 19, 2020 at 12:59 pm

        Hello! This is the only set we have made so far but we’re planning on doing more in the future. 🙂 I hope he has a magical make a wish trip!

        Reply
  2. Bryan says

    July 31, 2019 at 12:59 am

    Are you sharing the .stl files for people wanting to try to do DIY ears :)?

    Reply
    • Teresa says

      August 1, 2019 at 11:13 pm

      Hi Brian! You can find the .stl file over on Thingiverse! Come back and share a picture once you’ve made them. I’d love to see them. 🙂

      Reply
  3. Hannah Graham says

    August 8, 2019 at 2:17 pm

    Will you be making any other designs? Also what size magnets fit in the slots? I’ll be printing these today!

    Reply
    • Teresa says

      August 22, 2019 at 9:37 am

      Hi Hannah! Yes I plan to make and share more in the future! We used these magnets for our ears. 🙂

      Reply
  4. meg says

    September 12, 2019 at 8:06 pm

    Do you offer the template blank?

    Reply
    • Teresa says

      September 12, 2019 at 8:56 pm

      Hi Meg! At this time we don’t offer the blank but you can find the Star Wars and Rapunzel ears on Thingiverse and use the outline of them to create your own template. 🙂

      Reply
  5. Mari says

    March 9, 2020 at 5:32 pm

    I printed the star wars ears and they came out great, but you only have one magnet bar in the file. I don’t want to print another set just for the magnet bar. Is there anyway to get just the magnet bar stl?

    Reply
    • Teresa says

      March 14, 2020 at 1:14 pm

      Hi Mari! Thanks for the question.

      If you ungroup the file you can grab one of the magnet bars to print! Let me know if that works or if you need more help!

      Reply
      • Lisa says

        March 26, 2020 at 4:05 pm

        hi! in which program do you ungroup? i am really new to this and have no idea how 🙁 i really like your designs! thank you for sharing 🙂

        Reply
        • Teresa says

          March 31, 2020 at 9:56 pm

          Hi Lisa! We use 3D Builder for all of our 3D printed files!

          Reply
  6. lisa says

    April 19, 2020 at 9:25 pm

    since we are on lock down and can’t get to the store to look at sizes of magnets can you tell me what size magnets you used. Thanks

    Reply
    • Teresa says

      April 20, 2020 at 5:20 pm

      Hi Lisa! The magnets are 8x3mm, the exact ones we bought are from Amazon.

      https://amzn.to/3cugAS8

      Reply
  7. Kaleb says

    July 7, 2020 at 8:51 pm

    Hey, I wanted to make my niece some ears if I wanted to do a design my self how would I put the holes at the bottom ?

    Reply
    • Teresa says

      July 17, 2020 at 10:31 am

      Hi! The best way would be to slice it in your 3D software to make the holes.

      Reply
  8. Lara says

    December 31, 2020 at 8:35 am

    Can I buy the a set of ears and magnets(without the headband) from you?

    Reply
    • Teresa says

      December 31, 2020 at 4:43 pm

      Hello! As of now I do not sell these headbands or the set of ears. I love Imaginex Ears for 3D printed ears if you’re looking for some quality made ones!

      Reply

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